Product Description
Automatic Complete 5 Gallon Barrel Bucket Mineral Drinking Water Filling Machine
*We supply complete solution for the 5 gallon Barrel water bottling plant ,including Water treatment system / Decapping machine / Inside brusher / Externer brusher / Automatic 5 Gallon rinsing filling capping machine / Automatic Cap sleeve label machine / Code sprayer / Film wrapping machine / Automatic 5 gallon palletizer systemÂ
Machine list for ref
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| Items | Machine description | Qty. | |
| 1 | De-capper machine | 1set | |
| 2 | Linear type automatic washing machine (only outside) |
1set | |
| 3 | Automatic washing-filling-capping machine | 1set | |
| Uploading & downloading system | 1set | ||
| Light checker | 1set | ||
| 2m roller conveyor | 1set | ||
| 4 | Automatic bottle neck labeling machine Shrink tunnel for PVC small cover |
1suit | |
| 5 | Cap elevator with hopper and UV sterilizing lamp | 1set | |
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Complete Line Flow Chart :
1. Decapping Machine
2. External Brusher
3. Automatic 5 Gallon Rinsing Filling Capping Machine
4. Cap elevator
5. Code sprayer
6. Light checker
7. Cap film shrinker Machine
8. Plastic bag wrapping machine
9. Bucket collectÂ
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Features
1. This machine produces 3&5 gallons barreled drinking water.
2.It integrates bottle washer, filler and sealer into 1 unit.
3. In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
4. This machine can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
5. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
We all use 304 stainless steel or food level material to ensure the high quality of our machine. PLC control system is used and electric parts are using famous brand like CHINAMFG CHINAMFG Schneider and so on.
Parameters
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| Model | QGF-100 | QGF-150 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 | QGF-1500 | QGF-2000 |
| Capacity | 100BPH | 150BPH | 300BPH | 450BPH | 600BPH | 900BPH | 1200BPH | 1500BPH | 2000BPH |
| Filling Head No | 1 | 1 | 2 | 3 | 4 | 8 | 10 | 12 | 15 |
| Capping head No | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Working position No | 3 | 5 | 7 | 9 | 11 | 13 | 15 | 17 | 21 |
| Diameter of Bottle | Diameter:265~275mm | ||||||||
| Height of Bottle | 150~360mm | ||||||||
| Weight(KG) | 450 | 500 | 2500 | 3000 | 3500 | 7000 | 8000 | 8500 | 9500 |
| Power(kw) | 1.4 | 1.5 | 6 | 30 | 32 | 32 | 40 | 45 | 50 |
Electric configurations
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| Item | Parts Name | Brand | Brand | |
| 1 | PLC | SIEMENS | Germany | |
| 2 | Inverter | |||
| 3 | Touch Screen | |||
| 4 | Switch | |||
| 5 | Contactor | |||
| 6 | Relayer | |||
| 7 | Solenoid Valve | AIRTAC | ZheJiang | |
| 8 | Drive motor | FEITUO | Swiss | |
| 9 | Reducer | CNP | China | |
| 10 | Water Pump | SKF | China | |
| 11 | Main Bearing | AUTONICS | Sweden | |
| 12 | Sensor | AIRTAC | Korea | |
| 13 | Air component | ABB | ZheJiang |
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Video link
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| 5 Gallon machines | 450BPH 5 Gallon water filling line | https://youtu.be/2bx7B8gOuzs |
| 450BPH 18.9L Water bottling production line (taken from client’s factory) | https://youtu.be/W1BE93eODYQ | |
| 20L barrel water filling bottling machine 450BPH (taken from client’s factory) | https://youtu.be/M0RsL_10wIU | |
| 450BPH 5 Gallon water filling production line (taken from client’s factory) | https://youtu.be/y9_ekeFTIfI | |
| 5 gallon water filling bottling production line (taken from client’s factory) | https://youtu.be/0B3lQyZqgaY | |
| Automatic 1200BPH 20L water filling packing line | https://youtu.be/gYhYMOB1poM | |
| 900BPH 5 gallon barrel water filling line | https://youtu.be/ntyGXs3AHXc | |
| 300BPH 5 gallon water filling line | https://youtu.be/-6tOUSQi0bU | |
| Manual bottle loading 200BPH 5 gallon washing filling capping machine | https://youtu.be/DHAl0hhvwrQ | |
| 5 Gallon barrel water filling production line | https://youtu.be/O1zENb_RkWg | |
| 5 gallon barrel rinsing machine automatic type (taken from client’s factory) | https://youtu.be/q00VLwEpiug | |
| Semi-automatic PET 5 gallon de-capping and washing machine | https://youtu.be/TjxZ0UUmMRs |
Prodution line in clinet’s factoty
We do more … … …
1) Water treatment equipment—RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.
2) Filling Machine—3 in 1Â Washing filling capping—for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
—-150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
—PET bottle, Glass bottle, PP bottle and Can
—-Screw cap, Aluminum cap, Grown cap and 3 (four) twist caps etc.
3) Labeling Machine—Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label
4) Printer , Manual code printer , Inkjet printer , Laser printer
5) Packing Machine—-Shrink film, Cartons packing machine
6) Bottle Blowing Machine— for making plastic bottle
7) Injection Molding Machine—for your cap and perform.
8) Subsidiary products for drink production—Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
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Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.
Certificate
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| Type: | Volumetric Filling Machine |
|---|---|
| Automatic Grade: | Automatic |
| Material Type: | Liquid |
| Filling Valve Head: | Multi-Head |
| Feed Cylinder Structure: | Single-Room Feeding |
| Dosing Device: | Rotor |
| Customization: |
Available
|
|
|---|
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Can Oil-Free Air Compressors Handle High-Pressure Applications?
Yes, oil-free air compressors are capable of handling high-pressure applications, but certain considerations need to be taken into account. Here’s a detailed explanation of the capabilities and considerations regarding the use of oil-free air compressors in high-pressure applications:
1. Compressor Design:
Oil-free air compressors are designed to deliver oil-free compressed air, and some models are specifically engineered to handle high-pressure requirements. These compressors incorporate robust components, such as high-strength materials, reinforced valves, and advanced sealing technologies, to withstand the higher pressures generated during compression. They are typically designed to operate within specific pressure ranges, and their performance and reliability are optimized for those ranges.
2. Pressure Rating:
When selecting an oil-free air compressor for a high-pressure application, it is crucial to consider the compressor’s pressure rating. The pressure rating indicates the maximum pressure that the compressor can reliably generate and maintain. Oil-free compressors suitable for high-pressure applications are available with varying pressure ratings, ranging from several hundred PSI (pounds per square inch) to several thousand PSI, depending on the specific model and manufacturer. It’s important to choose a compressor with a pressure rating that meets or exceeds the requirements of the intended application.
3. Operating Efficiency:
Operating efficiency is an important consideration when using oil-free air compressors for high-pressure applications. As the pressure requirement increases, the compressor may consume more energy to achieve and maintain the desired pressure. It’s advisable to select a compressor that is optimized for energy efficiency, as it can help reduce operating costs and minimize environmental impact. Compressors equipped with advanced control systems, variable speed drives, and efficient motor designs can enhance overall energy efficiency in high-pressure applications.
4. Air Treatment and Filtration:
High-pressure applications often require dry and clean compressed air. In addition to the oil-free operation, it is important to ensure that the compressed air is adequately treated and filtered to remove moisture, particulates, and other contaminants. The use of appropriate air dryers, filters, and separators in the compressed air system is necessary to maintain the desired air quality and protect downstream equipment in high-pressure applications.
5. System Safety and Regulations:
High-pressure applications present additional safety considerations. It is essential to ensure that the entire compressed air system, including the compressor, storage tanks, piping, and safety devices, is designed, installed, and operated in compliance with relevant safety regulations and standards. Pressure relief valves, pressure gauges, and other safety devices should be appropriately sized and configured to handle the high-pressure conditions. Regular inspections, maintenance, and adherence to safety protocols are crucial to ensure the safe operation of the high-pressure oil-free air compressor system.
It’s important to consult with compressor manufacturers or industry experts to determine the suitability of specific oil-free compressors for high-pressure applications. They can provide guidance on selecting the right compressor model, assessing system requirements, and ensuring compliance with safety standards.
By considering the design, pressure rating, operating efficiency, air treatment, and system safety, oil-free air compressors can successfully handle high-pressure applications in various industries, including manufacturing, automotive, aerospace, and energy.
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Can Oil-Free Compressors Be Integrated into Existing Systems?
Yes, oil-free compressors can be integrated into existing systems in many cases. Here’s a detailed explanation of the integration possibilities and considerations when incorporating oil-free compressors into existing systems:
1. Compatibility:
Before integrating an oil-free compressor into an existing system, it’s important to assess the compatibility between the compressor and the system. Consider factors such as the required air pressure and flow rate, the electrical requirements, and the physical space available for installation. Compare these requirements with the capabilities and specifications of the oil-free compressor to ensure a suitable match.
2. Installation:
The installation process may vary depending on the specific system and compressor configuration. In some cases, it may be a straightforward replacement of the existing compressor with the oil-free compressor. However, certain modifications or adjustments may be necessary to accommodate the differences between oil-lubricated and oil-free compressors. For example, oil-free compressors may require additional filtration or moisture removal equipment to maintain the desired air quality. It’s essential to follow the manufacturer’s installation guidelines and consult with qualified professionals if needed.
3. Piping and Connections:
When integrating an oil-free compressor into an existing system, the piping and connections need to be evaluated. The existing piping should be inspected for any potential issues such as leaks, corrosion, or inadequate sizing. Depending on the specific requirements of the oil-free compressor, modifications to the piping system may be necessary to ensure proper airflow, pressure drop, and connection compatibility. It’s crucial to ensure that the piping system can handle the air volume and pressure generated by the oil-free compressor without any restrictions or safety risks.
4. Control and Monitoring:
Integrating an oil-free compressor into an existing system may involve adjustments to the control and monitoring components. The control system should be capable of effectively operating and regulating the oil-free compressor based on the desired air pressure and flow requirements. This may require reprogramming or reconfiguring the control settings to accommodate the specific features and functionalities of the oil-free compressor. Additionally, monitoring systems should be updated to include relevant parameters specific to oil-free compressor operation, such as air purity levels or maintenance alerts.
5. Training and Familiarization:
When integrating an oil-free compressor into an existing system, it’s important to provide training and familiarization to the personnel responsible for operating and maintaining the equipment. The differences between oil-lubricated and oil-free compressors should be clearly explained, including any specific maintenance requirements or operational considerations. Training sessions can help ensure that the staff understands the new equipment and can effectively operate and maintain it in a safe and efficient manner.
6. Benefits and Considerations:
Integrating an oil-free compressor into an existing system offers several benefits. It can improve air quality, eliminate the risk of oil contamination, and enhance the performance and reliability of the compressed air system. However, it’s important to consider the initial investment costs, potential modifications required, and the overall compatibility with the existing system. Conducting a thorough cost-benefit analysis and consulting with experts can help determine the feasibility and potential advantages of integrating an oil-free compressor into the existing system.
In summary, oil-free compressors can generally be integrated into existing systems with proper assessment, planning, and installation procedures. Evaluating compatibility, ensuring appropriate installation, addressing piping and connection requirements, adjusting control and monitoring systems, providing adequate training, and considering the associated benefits and considerations are crucial steps in successfully integrating an oil-free compressor into an existing system.
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How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?
When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:
1. Oil Contamination:
Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.
2. Compressed Air Quality:
Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.
3. Maintenance Requirements:
Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.
4. Initial Cost and Energy Efficiency:
Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.
5. Application Suitability:
The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.
It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.
editor by CX 2023-10-27