CO2 Compressors — Carbon Capture, Recovery & Liquefaction

Name: CO₂ Compressors | Carbon Capture Recovery Liquefaction | 0.1–32 MPa | Ever Power
SKU: a731114bfe0b

Full-range reciprocating CO₂ compressors for fermentation recovery, food-grade liquefaction, dry ice production, CCUS carbon capture, and supercritical extraction. 2–400 Nm³/min, 0.1–32 MPa. National CO₂ compressor standard drafter. API 618.

Description

CO₂ Compressors — Carbon Capture, Recovery & Liquefaction

Full range of CO₂ reciprocating compressors for fermentation tail-gas recovery, food-grade and industrial liquefaction, dry ice production, CCUS carbon capture, and supercritical CO₂ extraction — drafter of the Chinese national CO₂ compressor standard.

Flow: 2–400 Nm³/minPressure: 0.1–32 MPaPower: 5.5–10,000 KWAPI 618

Product Overview

Ever Power's reciprocating CO₂ compressors are accepted by enterprises domestically and internationally across the full product range. As drafter of the Chinese national standard GB/T 11884-2014 for oil-free medium-pressure CO₂ compressors, the company has decades of dedicated R&D in CO₂ compression for carbon reduction and dual-carbon target programmes. The product coverage spans four distinct duty classes: low-pressure kiln gas and fermentation tail gas for CCUS feed, medium-pressure liquefaction for food-grade and industrial CO₂, high-pressure dry ice and supercritical extraction duties, and booster compressors for CO₂ fire suppression recharging and synthetic new-material chemical processes.

All products comply with API 618 and applicable national standards. ISO 9001 certification and full Class-I / Class-II pressure vessel permits are in place. Material selection for wet CO₂ service — including stainless steel wetted parts, PTFE-composite valve seats, and anti-corrosion coatings — is addressed at the specification stage.

Key Technical Parameters

2 – 400

Flow Capacity (Nm³/min)

0.1 – 32.0

Discharge Pressure (MPa)

5.5 – 10,000

Motor Power (KW)

1.5 – 150 T

Piston Force

CO₂ / CO₂-rich mixtures

Compression Medium

M / D / P / L / Z

Frame Types

Product Range by Duty Class

Low-Pressure Kiln Gas / Fermentation Tail Gas (0.1–1.0 MPa)

Large-volume CO₂-rich feed gas compression for CCUS carbon capture pre-treatment, biogas upgrading, and fermentation off-gas collection systems.

Medium-Pressure Liquefaction — Food & Industrial Grade (1.2–4.0 MPa)

Compression to liquefaction pressure for food-grade CO₂ (beverage carbonation, food freezing) and industrial CO₂ (welding shield gas, chemical processes). Products meet food-contact material requirements.

High-Pressure — Dry Ice & Supercritical Extraction (4.0–32 MPa)

Dry ice production (6–9 MPa), supercritical CO₂ extraction for hops, essential oils, pharmaceuticals, and decaffeination (10–32 MPa).

CCUS / Carbon Capture Transport & Injection (10–25 MPa)

CO₂ pipeline transport compression and geological storage injection for power station, cement, and steel-plant carbon capture systems.

CO2 Compressors — Carbon Capture, Recovery & Liquefaction — Product Range by Duty Class

Low-Pressure CO₂ Compressor Specifications (Discharge 0.1–1.0 MPa)

Compression medium: CO₂ / CO₂ mixtures · Low-pressure class
No.	Model	Pattern	Flow (m³/min)	Discharge Pressure (MPa)	Power (KW)	Weight (t)
1	ZW-6/8	2-col 2-stage	6	0.80	45	2
2	LW-10/8	2-col 2-stage	10	0.80	110	1.8
3	LW-20/2	2-col 1-stage	20	0.20	75	1.8
4	LW-20/8	2-col 2-stage	20	0.80	132	3
5	LW-30/4	2-col 1-stage	30	0.40	132	3.4
6	LW-40/2.5	2-col 1-stage	40	0.25	160	3.4
7	LW-40/4	2-col 2-stage	40	0.40	160	3.4
8	LW-60/2.5	2-col 1-stage	60	0.25	240 (250)	4.82
9	LW-60/4	2-col 2-stage	60	0.40	240 (250)	4.82
10	DW-60/6	2-col 2-stage	60	0.60	350	6
11	DW-68/4	2-col 2-stage	68	0.40	315	6.8
12	DW-100/6	2-col 2-stage	100	0.60	550	13
13	DW-116/6	2-col 2-stage	116	0.00 (inlet≈0)	630	13
14	D-120/4	2-col 2-stage	120	0.40	630	13.5
15	DW-120/4	2-col 2-stage	120	0.40	550	13.5
16	DW-130/4	2-col 2-stage	130	0.40	630	13.5
17	DW-150/4	2-col 2-stage	150	0.40	710	18
18	DW-190/2.5	2-col 1-stage	190	0.25	650	15
19	DW-290/2	2-col 1-stage	290	0.20	1,000	17
20	DW-300/1	2-col 1-stage	300	0.10	550	14
21	DW-325/2	2-col 1-stage	325	0.20	1,100	18
22	4MW-180/6.5	4-col 2-stage	180	0.65	1,000	26
23	4MW-240/6.5	4-col 2-stage	240	0.65	1,300	26
24	HW-380/2.5	4-col 1-stage	380	0.25	1,300	28
25	HW-600/1	4-col 1-stage	600	0.10	1,100	30

Medium & High-Pressure CO₂ Compressor Specifications (1.2–9.0 MPa)

CO₂ liquefaction & dry-ice class · 1.2–9.0 MPa
No.	Model	Pattern	Flow (m³/min)	Discharge Pressure (MPa)	Power (KW)	Weight (t)
1	ZW-2/69 (skid)	3-col 3-stage	2	6.00	45	—
2	ZW-4/25 (skid)	3-col 3-stage	4	2.50	55	—
3	ZW-5.5/24	3-col 3-stage	5.5	2.40	75	3.5
4	LW-6/18	2-col 3-stage	6	1.80	65	1.8
5	LW-8/18	2-col 3-stage	8	1.80	75	1.8
6	LW-10/18	2-col 3-stage	10	1.80	110	3
7	LW-16/30	2-col 3-stage	16	3.00	110	3
8	LW-20/30 (skid)	2-col 3-stage	20	3.00	240 (250)	6
9	LW-20/36 (skid)	3-col 3-stage	20	3.60	250	9.5
10	LW-25/30	2-col 3-stage	25	3.00	280	6.5
11	DW-25/30	2-col 3-stage	25	3.00	280	6.5
12	DW-25/40 (30)	2-col 4-stage	25	4.00 (3.00)	315 (280)	6.5
13	DW-30/30	3-col 3-stage	30	3.00	355	6
14	DW-32/30	2-col 3-stage	32	3.00	400	11
15	DW-35/30	2-col 3-stage	35	3.00	400	11
16	DW-35/40 (30)	2-col 4-stage	35	4.00 (3.00)	450 (400)	11
17	DW-40/46	2-col 4-stage	40	4.00	—	11
18	DW-44/25	2-col 3-stage	44	2.50	450	11
19	DW-46/30	2-col 3-stage	46	3.00	550	11.5
20	DW-50/25	2-col 4-stage	50	2.50	500	11
21	DW-60/40 (30)	2-col 4-stage	60	4.00 (3.00)	600 (550)	17
22	DW-70/40 (30)	2-col 4-stage	70	4.00 (3.00)	850	17
23	4MW-85/40 (30)	4-col 4-stage	85	4.00 (3.00)	1,000	26
24	4MW-90/40 (30)	4-col 4-stage	90	4.00 (3.00)	1,100	26
25	4MW-100/40 (30)	4-col 4-stage	100	4.00 (3.00)	1,400	26
26	4MW-120/40 (30)	4-col 4-stage	120	4.00 (3.00)	1,400	26
27	4MW-150/40 (30)	4-col 4-stage	150	4.00 (3.00)	1,700	27

Key Representative Models from Current Catalogue

Model	Application	Flow (Nm³/min)	Discharge Pressure (MPa)
6MW-210/32	CO₂ liquefaction plant	210	32
4MW-148/25	CO₂ liquefaction (large)	148	25
LW-80/1.5	Kiln gas / low-pressure CO₂	80	1.5
DW-4.9/7-70	CO₂ booster	4.9	7–70
4MW-47/46	CO₂ liquefaction	47	4.6
4MW-50/130	High-pressure CO₂	50	13.0
3ZW-45/25	CO₂ medium-pressure	45	2.5
ZW-2/60	CO₂ booster	2	6.0

Applications

Fermentation Tail-Gas CO₂ Recovery

Collection and purification of CO₂ from brewery and distillery fermentation vats for re-use in beverage carbonation.

Food-Grade CO₂ Liquefaction

Compression to 6–8 MPa for liquefaction and storage of food-grade CO₂ for beverage carbonation and food freezing.

❄️

Dry Ice Production

High-pressure compression at 6–9 MPa for dry ice extruders serving food logistics, pharmaceuticals, and industrial cleaning.

CCUS Carbon Capture

Large-volume compression of captured CO₂ from power station and cement kiln flue gas for pipeline transport and geological storage.

⚗️

Supercritical CO₂ Extraction

10–32 MPa compression for scCO₂ extraction of hops, essential oils, caffeine, and pharmaceutical active ingredients.

Fire Suppression Cylinder Recharging

Medium-pressure CO₂ compression for recharging fixed and portable fire suppression system cylinders.

Synthetic Plastics & Alkali Chemicals

CO₂ supply for polycarbonate synthesis, urea production, and sodium bicarbonate manufacturing processes.

Enhanced Oil Recovery (EOR)

High-pressure CO₂ injection at 10–25 MPa for EOR operations, simultaneously utilising and permanently sequestering CO₂.

For oxygen and nitrogen compression supporting the same industrial plant, see our Air Separation Oxygen / Nitrogen / Argon Compressors — sharing the same oil-free piston manufacturing platform and pressure vessel credentials.

CO2 Compressors — Carbon Capture, Recovery & Liquefaction — Applications

Customer Case Studies

★★★★★

"We installed 4MW-148/25 units to replace ageing equipment at our CO₂ liquefaction plant. Throughput increased by 18% and the modular skid design simplified integration with our existing cold box. Oil-free purity has been verified at every batch test."

France · Food-Grade CO₂ Liquefaction Plant

CO₂ liquefaction compression at 25 MPa · 5.0 / 5

★★★★★

"The LW-80/1.5 kiln-gas compressors handling our fermentation tail-gas recovery have run for over 22 months without unplanned downtime. CO₂ recovery rate from fermentation reached 94% of theoretical yield in steady-state operation."

United States · Brewery Group

Fermentation CO₂ recovery and recycle · 5.0 / 5

★★★★☆

"High-pressure CO₂ injection at our EOR pilot was challenging — the combination of wet CO₂ and high pressure ruled out most suppliers. Ever Power specified stainless wetted parts and anti-corrosion coatings on all CO₂-contact surfaces, and the units have been in injection service for 14 months."

Saudi Arabia · Enhanced Oil Recovery Operator

CO₂ injection at 20 MPa · 4.0 / 5

CO2 Compressors — Carbon Capture, Recovery & Liquefaction — Customer Case Studies

Frequently Asked Questions

What CO₂ sources can these compressors handle?

The range handles virtually all industrial CO₂ sources: fermentation tail gas (40–98% CO₂), flue gas from power stations and cement kilns (5–25% CO₂ after capture), industrial kiln gas, biogas upgrading, chemical plant off-gas, and pure CO₂ from ammonia plant decarbonisation units. Inlet gas composition affects material selection and inter-stage cooling design.

What is the difference between a kiln-gas compressor and a food-grade CO₂ compressor?

Kiln-gas (窑气) compressors handle raw, dilute CO₂ at low pressure — the CO₂ content may be 35–45% with moisture, dust, and trace impurities. They are designed for large-volume, low-pressure duty. Food-grade CO₂ compressors handle purified, high-purity CO₂ (>99.9%) and are built to food-contact material standards with contamination-controlled seals and valves.

Can these compressors be used for supercritical CO₂ extraction?

Yes. High-pressure models reaching 32 MPa discharge pressure cover supercritical CO₂ (scCO₂) extraction for hops, essential oils, caffeine, and pharmaceutical active ingredients. These models require specialised high-pressure valve design and interstage cooling to manage the thermodynamic properties of CO₂ near its critical point (31.1 °C / 7.38 MPa).

How is the CCUS application different from standard CO₂ compression?

CCUS carbon capture applications require large-volume, continuous compression of dilute flue gas CO₂ through capture solvents, followed by compression of the concentrated CO₂ stream to pipeline transport pressure (typically 10–15 MPa) or injection pressure (15–25 MPa for geological storage). These systems require high availability, wide turndown capability, and corrosion-resistant materials for wet CO₂ service.

What is the maximum discharge pressure available for CO₂?

The catalogue range covers up to 32.00 MPa discharge pressure. This covers food-grade liquefaction (up to ~8 MPa), dry ice production (~6–9 MPa), supercritical extraction (~10–32 MPa), and EOR injection (10–25 MPa). Higher pressures require consultation.

Looking for natural gas compression for the same industrial site? Our Natural Gas / LNG / BOG Skid-Mounted Compressors cover wellhead boosting, LNG liquefaction feed, and CNG station compression.

Ready to Move Forward?

Send us your CO₂ compression duty specification — source gas composition, inlet conditions, required discharge pressure, and flow rate. We will return a detailed technical and commercial proposal within 48 hours, including recommendations for corrosion-resistant materials where required.

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