EP-CM150GPV Water-Lubricated Oil-Free VSD Screw Air Compressor for PET Bottle Blowing

The EP-CM150GPV is a 150 kW symmetric dual-motor permanent magnet VSD water-lubricated oil-free compressor delivering 5.4–13.5 m³/min at up to 4.0 MPa (40 bar) — combining the full 40 bar pressure ceiling with wide-range variable output and dual-motor redundancy for demanding large-scale PET bottle blowing operations requiring both maximum pressure and energy efficiency.


EP-CM150GPV | 150 kW Symmetric VSD Water-Lubricated Compressor — 13.5 m³/min at Full 40 Bar

Among the CMG series configurations, the EP-CM150GPV occupies a unique position: it is the only model that simultaneously delivers the full 4.0 MPa (40 bar) pressure ceiling of the CMG series and the wide-range variable output of a dual-motor VSD architecture. Where the EP-CM130GPV reaches 3.0 MPa maximum and the EP-CM110G delivers fixed-speed output only, the EP-CM150GPV combines both capabilities — making it the configuration of choice for large PET blowing facilities that produce a mix of standard and high-pressure bottle types and need both maximum pressure range and energy-efficient variable output within a single machine.

The symmetric dual-motor architecture pairs two 75 kW permanent magnet motors, each independently VSD-controlled, to deliver a combined output of 5.4–13.5 m³/min (191–477 cfm) at pressures from 2.0 to 4.0 MPa. Both motors carry equal power ratings, simplifying spare parts management and maintenance scheduling — a single motor type covers both positions. The symmetric configuration also provides maximum redundancy: either motor can sustain production at 50% capacity independently, and the equal motor sizing means runtime hours accumulate at the same rate on both units when the automatic rotation logic is active.

Water lubrication performs its four simultaneous functions — lubrication, sealing, cooling, heat removal — identically across the entire 5.4–13.5 m³/min output range and throughout the full 2.0–4.0 MPa working pressure envelope. ISO 8573-1 Class 0 oil-free air quality is maintained regardless of which motor combination is active, which pressure setpoint is selected, or what stage of the production cycle the blowing line is in. Visit our CMG series overview to compare all available models by pressure range, output, and motor configuration.

EP-CM150GPV 150kW symmetric VSD water-lubricated oil-free compressor 13.5 m3/min 40 bar PET blowing

Technical Specifications

Parameter Specification
Model EP-CM150GPV
Drive Type Symmetric dual permanent magnet VSD
Motor Configuration 2 × 75 kW / 2 × 100 HP (total 150 kW / 200 HP)
Working Pressure 2.0 – 4.0 MPa (290 – 580 psi / up to 40 bar)
Free Air Delivery (FAD) 5.4 – 13.5 m³/min  |  191 – 477 cfm (variable)
Noise Level 75 dB(A)
Weight 3100 kg
Dimensions (L×W×H) 2500 × 2000 × 1550 mm
Motor Efficiency Up to 97% (permanent magnet)
Energy Saving vs Fixed Speed Up to 35%
Lubrication Medium Pure water — zero oil
Compression Chamber Temp. Ambient + 15°C throughout full pressure range
Air Quality ISO 8573-1 Class 0 / TUV (Germany) certified
Control Interface 10-inch touch screen + IoT monitoring + 485 interface
Design Service Life >25 years / 7×24 h continuous

Full 40 Bar Capability — Why It Matters for Mixed-Format PET Operations

PET bottle specifications do not all converge on the same blow pressure. The table below illustrates the pressure variation across common bottle types — a range the EP-CM150GPV covers in full, from its 2.0 MPa minimum to its 4.0 MPa ceiling.

Bottle Type Typical Blow Pressure EP-CM150GPV Status
Standard mineral water (≤1.5L) 22–28 bar ✅ Well within range
CSD (carbonated soft drinks) 35–40 bar ✅ Full 40 bar available
Edible oil bottles 30–38 bar ✅ Covered
Heat-resistant PET bottles 38–40 bar ✅ Full 40 bar available
Large-format jugs (5L+) 35–40 bar ✅ Full 40 bar available

Water lubrication internal circulation 40 bar full pressure range EP-CM150GPV

Symmetric 75+75 kW Architecture: Equal Motors, Maximum Redundancy

Simplified Spare Parts — One Motor Type

Both motors carry identical 75 kW ratings, meaning a single spare motor covers both positions. Facilities do not need to stock two different motor specifications. Maintenance team training is simplified — every technician who knows one motor knows both. This parts-commonality advantage extends to inverter drives, motor bearings, and winding specifications throughout the life of the machine.

Equal Runtime Accumulation

When both motors operate simultaneously at identical loads, they accumulate runtime hours at the same rate. Combined with the automatic rotation logic that alternates primary duty between the two units, both motors reach any given service milestone at the same time — enabling both to be serviced in a single maintenance window rather than requiring separate interventions for each at different intervals.

50% Capacity Fault Fallback

If one motor triggers a fault, the second immediately takes sole operation, maintaining approximately 6.75 m³/min at full working pressure. For most PET blowing configurations, this 50% capacity is sufficient to continue production at reduced speed while the fault is addressed — preventing total production shutdown and the significant batch losses that accompany it.

VSD Pressure Band Control ±0.1 MPa

The Schneider Electric PLC maintains system pressure within ±0.1 MPa of the setpoint across the entire 5.4–13.5 m³/min output range. This tight control prevents the pressure surges that damage mold seals and the pressure drops that cause bottle wall-thickness variations — critical quality parameters on high-speed rotary lines producing hundreds of bottles per minute.

EP-CM150GPV component display dual 75kW permanent magnet motors stainless steel air end

CMG Series Position: Where EP-CM150GPV Fits

Model Motor Config. Max Pressure Max FAD Drive
EP-CM110GPV 55+55 kW 4.0 MPa 8.2 m³/min VSD
EP-CM130GPV 55+75 kW 3.0 MPa 13.5 m³/min VSD
EP-CM150GPV 75+75 kW 4.0 MPa ✅ 13.5 m³/min VSD
EP-CM200GPV 90+110 kW 4.0 MPa 17.8 m³/min VSD

Large PET bottle blowing line 13.5 m3/min 40 bar water-lubricated VSD compressor EP-CM150GPV

Factory & Certification

The EP-CM150GPV is manufactured in Ever Power's ISO 9001 and ISO 14001 certified facility with over 60 years of oil-free compressor production history. Pre-shipment testing includes full-load performance verification at 2.0, 3.0, and 4.0 MPa setpoints, VSD response testing across the complete 5.4–13.5 m³/min FAD range for both single-motor and dual-motor operating modes, 10-inch touch screen and IoT system commissioning, and stainless steel connection leak testing. TUV Germany Class 0 certification documentation is included with delivery. For application engineering support and system sizing, contact the Ever Power engineering team.

Ever Power 150kW water-lubricated compressor manufacturing quality control pre-shipment testing

Customer Case Studies

Spain — Mixed-Format Beverage Producer

Industry: Beverages  |  Application: 22–40 bar variable pressure for mineral water, CSD, and juice bottles on shared blowing infrastructure

"Our facility produces three different bottle categories requiring pressures from 22 to 40 bar. Previous installations required separate compressor systems for standard and high-pressure formats. The EP-CM150GPV covers everything in one machine. The symmetric 75+75 kW motors also simplified our spare parts inventory significantly — we stock one motor type instead of two. Energy saving measured at 27% versus our previous fixed-speed installation in the first 12 months."

★★★★★

India — Large Bottled Water Conglomerate

Industry: Bottled Water  |  Application: 35 bar VSD air for high-speed 20-cavity rotary line with seasonal demand fluctuations

"Our production peaks during summer months and drops significantly in winter. A fixed-speed compressor would waste substantial electricity during off-peak months. The EP-CM150GPV stages between single-motor and dual-motor operation based on actual line speed, and our winter electricity consumption from the compressor system dropped 34% versus the previous year. The water lubrication technology has also resolved the air-quality issues we experienced with our old oil-injected system — zero oil-related quality rejections since installation."

★★★★★

Canada — Pharmaceutical Packaging Specialist

Industry: Pharmaceutical Packaging  |  Application: 38–40 bar Class 0 air for PET and PETG pharmaceutical bottle blowing under Health Canada GMP

"GMP validation of a compressed air system requires extensive documentation of oil-free certification. The EP-CM150GPV's structural water lubrication — verified by TUV against ISO 8573-1 Class 0 — provided the clearest validation pathway of any compressor we evaluated. The dual-motor redundancy also satisfies our GMP requirement for compressed air system redundancy in critical pharmaceutical manufacturing environments. We have operated 18 months without a single quality deviation attributable to compressed air."

★★★★★

Frequently Asked Questions

What distinguishes the EP-CM150GPV from the EP-CM130GPV?
The primary distinction is maximum working pressure and motor configuration. The EP-CM150GPV uses symmetric 75+75 kW motors and reaches 4.0 MPa (40 bar). The EP-CM130GPV uses asymmetric 55+75 kW motors and is limited to 3.0 MPa (30 bar). Both deliver 13.5 m³/min peak output. For applications requiring 30–40 bar with variable demand and simplified spare parts management, the EP-CM150GPV is the correct selection.
Why is the 40 bar ceiling important for some PET bottle types?
Thick-wall PET bottles, CSD containers, heat-resistant bottles, and large jugs (5L+) require blow pressures of 35–40 bar for full mold filling and structural integrity. Standard water bottles blow at 22–30 bar. Mixed-format facilities producing both standard and demanding bottle types need a compressor reaching 40 bar — the EP-CM150GPV covers the full spectrum without pressure limitations that would require a separate high-pressure compressor for demanding formats.
How does the EP-CM150GPV maintain pressure stability across 5.4–13.5 m³/min?
The Schneider Electric PLC monitors system pressure at high frequency and adjusts both motor speeds via independent VSD inverters. Pressure is maintained within ±0.1 MPa of the setpoint across the full output range. Motor staging transitions occur automatically and smoothly — without the pressure spikes associated with on/off compressor staging — protecting mold seals and ensuring consistent bottle wall thickness at all production speeds.
Is the EP-CM150GPV certified for pharmaceutical and food packaging?
Yes. TUV-verified ISO 8573-1 Class 0 certification covers oil content (0 ppm), particulates, and moisture. This certification is structural — guaranteed by the water lubrication design that contains no oil — not filter-dependent. It is accepted for food contact compliance (HACCP, FSSC 22000), pharmaceutical GMP environments (EU GMP, Health Canada, FDA), and cosmetics manufacturing quality audits.
What is the minimum stable output and what happens below it?
The minimum stable FAD is 5.4 m³/min (191 cfm) — 40% of maximum output, a 2.5:1 turndown ratio. Below this level the system enters a pressure-regulated standby mode that maintains system pressure with minimal motor activity. The control system prevents operation in an unstable range that could cause pressure fluctuations at the blow mold inlet, protecting both mold integrity and bottle quality.

Full 40 Bar Range. Full VSD Efficiency. Zero Oil.

Mixed-format beverage producers, pharmaceutical packagers, and large bottled water facilities in Spain, India, Canada, and 50+ markets choose the EP-CM150GPV for maximum pressure coverage combined with variable-demand energy efficiency. Share your bottle format mix, blowing machine specifications, and production schedule — our engineers will confirm fit and model your energy saving within 48 hours.

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