EP-CM320GPV Water-Lubricated Oil-Free VSD Screw Air Compressor for PET Bottle Blowing

The EP-CM320GPV is a 320 kW symmetric dual-motor permanent magnet VSD water-lubricated oil-free compressor delivering 12.6–31.5 m³/min at up to 4.0 MPa (40 bar) — the highest-output model in the CMG series, built for the largest PET bottle blowing plants on earth demanding maximum compressed air volume, full 40 bar pressure, and structural Class 0 oil-free air quality at industrial scale.


EP-CM320GPV | 320 kW CMG Series Flagship — 12.6–31.5 m³/min at 40 Bar

The EP-CM320GPV sits at the apex of Ever Power's CMG water-lubricated oil-free compressor series. With a peak free air delivery of 31.5 m³/min (1,113 cfm) at pressures up to 4.0 MPa (40 bar), it is the single highest-output configuration in the series — designed for the world's largest PET bottle blowing plants, where compressed air demand at the scale of entire production facilities must be met from a single intelligently controlled system that guarantees ISO 8573-1 Class 0 air quality across every cubic meter of output.

The 320 kW symmetric dual-motor configuration — two 160 kW permanent magnet VSD motors — provides the power foundation for this output while maintaining the full technology advantages of the CMG series. Water lubricates, seals, and cools the compression chamber continuously, keeping the process at ambient +15°C regardless of motor load. The single-screw air end achieves single-stage compression to 40 bar without intercoolers. Aviation-grade star wheel materials and the patented no-shaft-sealing design sustain this performance for a designed service life exceeding 25 years of continuous 7×24 operation.

For the largest PET blowing plants — those running 40+ cavity lines producing 90,000 or more bottles per hour, those supplying four or more simultaneous production lines from a central compressed air station, or those operating in markets where a single Class 0 certified compressor must cover an entire multi-format production facility — the EP-CM320GPV is the definitive solution within the CMG water-lubricated technology family. For multi-unit station design, AI-optimised operation planning, and full SCADA integration engineering, contact Ever Power's engineering team directly.

EP-CM320GPV 320kW flagship water-lubricated oil-free compressor 31.5 m3/min 40 bar world largest PET blowing

Technical Specifications

Parameter Specification
Model EP-CM320GPV
Drive Type Symmetric dual permanent magnet VSD
Motor Configuration 2 × 160 kW / 2 × 220 HP (total 320 kW / 430 HP)
Working Pressure 2.0 – 4.0 MPa (290 – 580 psi / up to 40 bar)
Free Air Delivery (FAD) 12.6 – 31.5 m³/min  |  445 – 1113 cfm (variable)
Noise Level 85 dB(A)
Weight 5100 kg
Dimensions (L×W×H) 3800 × 2100 × 2250 mm
Motor Efficiency Up to 97% (permanent magnet)
Energy Saving vs Fixed Speed Up to 35%
Lubrication Medium Pure water — zero oil throughout
Compression Chamber Temp. Ambient + 15°C
Air Quality ISO 8573-1 Class 0 / TUV Germany certified
Control Interface 10-inch touch screen + IoT + 485 SCADA interface
Design Service Life >25 years / 7×24 h continuous

Symmetric 160+160 kW: Maximum Redundancy at Maximum Scale

The decision to use identical 160 kW motors at the 320 kW power class is deliberate engineering rather than convention. At this output scale, the consequences of a complete compressor shutdown are maximally severe — multiple production lines halted simultaneously, bottle inventory gaps cascading into filling line stoppages. The symmetric motor architecture provides the strongest possible fault resilience: if either motor triggers a fault condition, the other immediately sustains operation at approximately 15.75 m³/min — sufficient for many large facilities to continue production on their primary lines at reduced speed while the fault is investigated and resolved.

Single Motor Fault: ~15.75 m³/min Continues

When one 160 kW motor trips, the second continues independently at full speed or VSD-controlled reduced speed. At 15.75 m³/min minimum single-motor output, most large blowing plants can maintain production on their highest-priority lines while the fault is addressed — preventing total facility shutdown even under worst-case single-unit failure conditions.

Equal Runtime — One Service Schedule

Symmetric 160 kW motors accumulate runtime hours at identical rates when both operate simultaneously. The automatic rotation logic distributes primary-duty hours equally between the two units. Both motors reach every service milestone simultaneously — enabling both to be serviced in a single planned maintenance window rather than separate interventions for each motor at different intervals.

One Motor Specification — Simplified Procurement

A single 160 kW motor specification covers both positions. Large facilities with in-house maintenance teams stock one spare motor type rather than two. Inverter drives, bearings, winding specifications, and installation procedures are identical for both motors — simplifying training, procurement, and the logistics of large-scale compressor maintenance programs.

VSD Staging: Partial Load at 320 kW Scale

At facilities where demand drops significantly during planned maintenance windows or overnight, one motor can stage off completely while the other VSD-controls output to match actual demand. At 320 kW scale, this staging capability produces the largest absolute electricity savings of any CMG series configuration — the proportional saving is the same, but the kWh reduction per operating hour is the highest in the series.

EP-CM320GPV 320kW component display dual 160kW permanent magnet motors stainless steel air end

Maximum Production Capacity Reference

Production Scale Cavities / Lines Est. Air Demand Pressure EP-CM320GPV Status
Single mega-line (water, 90,000+ BPH) 40+ cavities 26–30 m³/min 33–35 bar ✅ Within peak output
Four simultaneous large rotary lines 4 × 12–16 cav. 22–28 m³/min 35–40 bar ✅ Full coverage
Dual 24-cavity lines at full speed 2 × 24 cavities 28–31 m³/min 35–38 bar ✅ Full coverage
National-scale CSD bottling plant Mixed multi-line 18–31 m³/min (variable) 38–40 bar ✅ All VSD stages

CMG Series Complete Overview: Where EP-CM320GPV Leads

Model Total Power Max FAD Max Pressure Drive
EP-CM75G 75 kW 6.3 m³/min 4.0 MPa Fixed
EP-CM75GPV 75 kW 6.3 m³/min 4.0 MPa VSD
EP-CM90G 90 kW 8.2 m³/min 4.0 MPa Fixed
EP-CM110GPV 110 kW 8.2 m³/min 4.0 MPa VSD
EP-CM110G 110 kW 10.2 m³/min 4.0 MPa Fixed
EP-CM130GPV 130 kW 13.5 m³/min 3.0 MPa VSD
EP-CM150GPV 150 kW 13.5 m³/min 4.0 MPa VSD
EP-CM200GPV 200 kW 17.8 m³/min 4.0 MPa VSD
EP-CM242GPV 242 kW 24.0 m³/min 4.0 MPa VSD
EP-CM320GPV 320 kW 31.5 m³/min ★ 4.0 MPa VSD

Water Lubrication at 320 kW: Isothermal at Industrial Scale

Water-cooled system flow chart EP-CM320GPV 320kW large PET blowing plant compressed air station

At 320 kW input power, the thermodynamic advantage of water lubrication reaches its most significant expression. The compression heat generated by a 320 kW air end — if left to accumulate as in a dry adiabatic process — would demand extensive multi-stage intercooling infrastructure, adding equipment cost, maintenance complexity, and unavoidable stage-boundary energy losses to the system. The EP-CM320GPV eliminates this entirely: water injected throughout the compression cycle absorbs heat at the instant of generation, maintaining the chamber at ambient +15°C and achieving near-isothermal compression at every operating point from 12.6 to 31.5 m³/min.

This isothermal performance at 320 kW translates to the largest absolute energy saving in the CMG series. The 10%+ reduction in specific energy versus dry adiabatic compression, combined with the 35% VSD saving versus fixed-speed operation, makes the EP-CM320GPV the most energy-efficient compressed air solution available at this output level for PET bottle blowing applications. For large facilities where compressed air electricity consumption represents a significant fraction of total site energy cost, these combined savings are operationally transformative over the 25+ year service life of the machine.

World largest scale PET bottle production plant 320kW water-lubricated oil-free compressor supply

Manufacturing & Pre-Shipment Verification

Ever Power 320kW EP-CM320GPV manufacturing facility pre-shipment testing quality verification

The EP-CM320GPV undergoes the most extensive pre-shipment testing protocol in the CMG product line. Every unit is tested at full 320 kW load across the complete 2.0–4.0 MPa working pressure range, with sustained operation at maximum FAD to verify thermal stability. Both VSD motor systems are independently commissioned and tested, acoustic measurement is performed at rated full load, and all SCADA, IoT, and 485 communication systems are verified against the facility's own infrastructure where possible. Germany TUV ISO 8573-1 Class 0 certification documentation is included with every unit. Manufacturing is conducted in Ever Power's 68,000 m² ISO 9001 and ISO 14001 certified facility, which has produced water-lubricated oil-free screw compressors continuously since 2005. For engineering consultation on station design, multi-unit configurations, and site-specific system integration, visit the Ever Power company page.

Customer Case Studies

China (export market reference) — National CSD Brand

Industry: Carbonated Soft Drinks  |  Application: 40 bar oil-free air for two 24-cavity CSD rotary lines producing 120,000 bottles/hour combined

"Our two 24-cavity CSD lines run simultaneously at full speed — a combined demand of approximately 29 m³/min at 40 bar. The EP-CM320GPV covers both lines from a single unit with capacity margin. The water lubrication technology gives us the Class 0 oil-free certification our international retail customers require for food-contact packaging. Replacing four separate piston compressor units with one EP-CM320GPV reduced our compressor maintenance team's workload by more than 70%."

★★★★★

Brazil — Largest National Bottled Water Producer

Industry: Bottled Water  |  Application: 35 bar VSD air for 40-cavity rotary line — the largest single blowing line in South America

"Our 40-cavity rotary line requires 28 m³/min at 35 bar — a specification that no other single oil-free compressor on the market could meet when we specified this project. The EP-CM320GPV was the only viable single-unit solution. The VSD staging capability also allowed us to reduce electricity consumption during our two planned maintenance windows per week, where air demand drops to 40% of peak. Total compressor electricity cost in year one was 29% below our projection based on fixed-speed alternatives."

★★★★★

United States — National Scale PET Packaging Group

Industry: Multi-Category Packaging  |  Application: 28–40 bar variable-pressure central compressor station supplying four lines across water, CSD, juice, and pharma categories

"We operate a central compressed air station supplying four production lines with pressures from 28 to 40 bar. The EP-CM320GPV became the cornerstone of that station. Its full 2.0–4.0 MPa adjustability covers every line specification from a single machine, and the SCADA integration gives our central operations team real-time visibility of the entire compressed air system. The water lubrication TUV Class 0 certification satisfies both our food-grade and pharmaceutical bottle client audits without exception. We have not had a single compressed air-related production stoppage in 26 months."

★★★★★

Frequently Asked Questions

What makes the EP-CM320GPV the top of the CMG series?
The EP-CM320GPV delivers 31.5 m³/min (1,113 cfm) at up to 4.0 MPa — the highest FAD and pressure of any single-enclosure water-lubricated oil-free screw compressor in the CMG series. The 320 kW symmetric dual 160 kW motor architecture provides the combined output for the world's largest PET blowing lines while maintaining all CMG series technology advantages: isothermal compression, zero oil, 25-year design life, and up to 35% VSD energy efficiency.
How many PET bottles per hour can the EP-CM320GPV support?
At 31.5 m³/min and 35 bar, the EP-CM320GPV can supply a single ultra-large rotary line producing 70,000–90,000+ bottles per hour, or multiple large lines simultaneously. Exact figures depend on bottle volume, wall thickness, blow pressure, and cycle time. Ever Power's engineering team calculates precise line support capacity based on your specific blow molding machine specifications and production schedule.
Why symmetric 160+160 kW motors rather than asymmetric at this power class?
At 320 kW, symmetric motors provide the highest fault redundancy: either 160 kW motor alone sustains ~15.75 m³/min — sufficient for many large operations to continue on priority lines during a motor fault. Symmetric motors also simplify spare parts management, technician training, and procurement for large facilities with in-house maintenance teams — one motor specification covers both positions throughout the machine's life.
What does 85 dB(A) noise level require in terms of installation?
At 85 dB(A), hearing protection is required for personnel working in close proximity during sustained operation. A ventilated, acoustically treated compressor room is recommended when the machine operates near occupied workspaces. For installations in dedicated compressor houses or semi-outdoor enclosures — standard practice for compressors of this scale — 85 dB(A) is within normal industrial equipment limits.
What is the ROI timeline for the VSD premium at 320 kW?
At 320 kW and typical industrial electricity rates, the 35% energy saving versus a fixed-speed equivalent generates annual electricity savings proportional to operating hours. For a facility running 8,000 hours per year, the VSD premium is typically recovered within 12–24 months — after which the saving represents pure operating cost reduction for the remaining 20+ years of the compressor's designed service life. At this power class, the absolute annual saving in electricity cost is the highest in the CMG series.

The World's Largest PET Lines Deserve the Highest-Output CMG.

National-scale CSD producers, 40-cavity mega-lines, and multi-format central compressor stations in Brazil, the United States, Egypt, Italy, Malaysia, and 50+ markets choose the EP-CM320GPV as the compressed air backbone of their highest-volume operations. Share your full facility specification — lines, cavities, pressures, production schedule, and redundancy requirements — and our engineering team will deliver a complete station design, energy model, and commercial proposal within 48 hours.

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