Fluorosilicone Chemical Process Compressors

Fluorosilicone Chemical Process Compressors

50+ years supplying process compressors to fluorosilicone chemical industries — HCl, difluoromethane R32, fluorine gas, synthesis gas, and regeneration gas. Hastelloy and PTFE-lined corrosion-resistant construction. 2–500 Nm³/min, 0.1–32 MPa, API 618.

SKU: 043bc811dc82 Category: Tags: , , , ,

Fluorosilicone Chemical Process Compressors

Over 50 years tracking fluorosilicone industry development — HCl, difluoromethane, fluorine, synthesis gas, and regeneration gas compressors for fluoroalkane, fluoropolymer, inorganic fluoride, and fine chemical manufacturing.

Flow: 2–500 Nm³/minPressure: 0.1–32 MPaPower: 5.5–10,000 KWAPI 618

Product Overview

Fluorosilicone new materials have become increasingly important chemical industry inputs, with organosilicon and fluorochemical products finding broad application across energy, electronics, pharmaceuticals, and advanced manufacturing. Ever Power has tracked fluorosilicone industry development for over 50 years, continuously supplying process compressors to fluoroalkane, fluoropolymer, inorganic fluoride, organic fluoride, fluorosilicone material processing, and fine chemical manufacturers. The product range covers hydrogen chloride (HCl), difluoromethane (R32/HFC-32), chlorine, fluorine gas, synthesis gas, regeneration gas, and mixed process gas compression duties — all with corrosion-resistant material specifications appropriate to each gas.

All products comply with API 618 and applicable national standards. Corrosion-resistant material selection — Hastelloy, PTFE-composite, stainless steel, and specialist alloys — is addressed at the specification stage for each gas duty. Full ATEX / IEC Ex explosion-proof electrical packages are available.

Key Technical Parameters

2 – 500

Flow Capacity (Nm³/min)

0.1 – 32.0

Discharge Pressure (MPa)

5.5 – 10,000

Motor Power (KW)

1.5 – 150 T

Piston Force

HCl / R32 / F₂ / Syngas / Process fluorine gas

Compression Media

M / D / P / L / Z

Frame Types

Product Range

Hydrogen Chloride (HCl) Compressors

Corrosion-resistant cylinder and valve materials; dry HCl service with pre-cooler and demister package. Models: DW-67/1-6, DW-24.5/(2.2-2.7)-7.5.

Difluoromethane (R32 / HFC-32) Compressors

ATEX-certified A2L-rated refrigerant manufacturing process gas compression. Models: DW-24/0.15-18, 4MW-150/5.8-17.

Fluorine / Chlorine Gas Compressors

Specialist alloy construction for fluorine and chlorine gas service. Models: 3ZW-13.5/30.4.

Synthesis Gas Compressors (Fluorosilicone Process)

Synthesis gas compression in fluorosilicone material manufacturing and organosilicon production processes. Models: PW-0.7/84.3-94, DW-15.8/45.

Regeneration Gas Compressors

Regeneration gas handling for catalyst regeneration and adsorber bed regeneration in fluorine chemical plants. Models: DW-106/4.

Mixed Process Gas Compressors

Multi-component fluorinated process gas compression where composition varies across production campaigns. Models: LW-7/5.

Fluorosilicone Chemical Process Compressors — Product Range

Representative Model Specifications

Fluorosilicone chemical compressors · API 618 · Corrosion-resistant materials
Model Gas Type Flow (Nm³/min) Discharge Pressure (MPa) Notes
DW-67/1-6 HCl 67 0.10–0.60 Hastelloy valve; pre-cooler package
DW-24.5/(2.2-2.7)-7.5 HCl 24.5 2.2–7.5 2-col 3-stage; high-pressure HCl
DW-24/0.15-18 Difluoromethane (R32) 24 0.15–18 ATEX; N₂-purged seals
4MW-150/5.8-17 Difluoromethane (R32) 150 5.8–17 4-col; large R32 production
PW-0.7/84.3-94 Synthesis gas 0.7 84.3–94 High-pressure syngas; compact
DW-106/4 Regeneration gas 106 0.40 2-col 2-stage; fluorine plant regen
3ZW-13.5/30.4 Fluorine gas 13.5 30.4 Nickel alloy; F₂ specialist
LW-7/5 Mixed fluorine process gas 7 0.50 2-col 2-stage; flexible composition
DW-15.8/45 Synthesis gas 15.8 4.50 2-col 4-stage; high-pressure syngas
Fluorosilicone Chemical Process Compressors — Representative Model Specifications

Applications

HCl in Fluorine & Silicon Chemical Production

Compression of anhydrous HCl generated in fluoropolymer and organosilicon monomer production lines.

️

R32 Refrigerant Manufacturing

Process gas compression in difluoromethane (R32) and HFC-blend refrigerant manufacturing. ATEX A2L-rated package.

⚗️

Fluoropolymer (PTFE / PVDF) Production

TFE, VDF, and HF compression in fluoropolymer monomer and polymer manufacturing processes.

Inorganic Fluoride Chemicals

HF, BF₃, and NF₃ compression for electronic-grade chemical manufacturing and semiconductor process chemicals.

Organic Fluoride Fine Chemicals

Process gas compression for fluoro-intermediates and fine fluorinated chemical synthesis trains.

Pharmaceutical Fluorination

Fluorinating agent compression for pharmaceutical active ingredient synthesis where fluorination improves bioavailability or metabolic stability.

♻️

Catalyst Regeneration Gas

Compression of air, nitrogen, and mixed gas streams for fixed-bed catalyst regeneration cycles in fluorine chemical plants.

Fluorosilicone Material Processing

Silicone fluoride, fluorosilane, and mixed organosilicon-fluorine compound processing plant compressor duties.

For general industrial process air supply to fluorosilicone chemical plants, our Oil-Free Process Air Compressors provide the zero-contamination air supply critical for sensitive chemical synthesis environments.
Fluorosilicone Chemical Process Compressors — Applications

Customer Case Studies

★★★★★

"The DW-67/1-6 HCl compressors have been in continuous service at our TFE monomer plant for 28 months. Hastelloy valve components have shown no measurable corrosion. The pre-cooler and demister package has prevented any moisture ingress events."

China · PTFE / Fluoropolymer Manufacturer

HCl compression in fluoropolymer production · 5.0 / 5

★★★★★

"Commissioning the 4MW-150/5.8-17 R32 compressors was straightforward. The integrated gas detection and automatic shutdown system has operated correctly on two test scenarios, confirming the ATEX package is functioning as designed."

Japan · Refrigerant Chemical Plant

R32 difluoromethane process gas compression · 5.0 / 5

★★★★☆

"We needed a compressor for a novel fluorination process with a corrosive gas mixture. Ever Power's engineering team worked through three iterations of the material specification before we reached a configuration we were confident in. End result has been excellent."

Germany · Pharmaceutical Intermediate Producer

Fluorinating agent gas compression · 4.0 / 5

Fluorosilicone Chemical Process Compressors — Customer Case Studies

Frequently Asked Questions

What makes HCl compression different from general process gas compression?
HCl is highly corrosive, especially in the presence of moisture. Cylinder bores, valve components, and piston rods are specified in corrosion-resistant alloys — typically Hastelloy C-276 or PTFE-lined internals. Inlet gas must be thoroughly dried before reaching the compressor; the package includes a pre-cooler and demister as standard. Shaft packing uses PTFE or carbon rings in dry-running configuration.
What safety precautions are built into difluoromethane (R32) compressors?
R32 (CH₂F₂) is mildly flammable (A2L class) and requires ATEX-certified electrical equipment, gas detection sensors interlocked with automatic shutdown, nitrogen-purged shaft seals, and all-welded connections on the process side. Pressure relief valves discharge to a dedicated scrubber or safe vent. Operating procedures for controlled venting during maintenance are included in the documentation package.
Can these compressors handle fluorine (F₂) gas directly?
Direct fluorine compression requires nickel alloy wetted parts, specifically passivated in accordance with established fluorine handling procedures. This is a specialist application and must be specified explicitly at enquiry stage. Most fluorosilicone chemical applications involve hydrogen fluoride, HCl, or fluorinated organic compounds rather than elemental fluorine.
What is the expected maintenance interval for HCl compressor valves?
In dry HCl service at typical concentrations and pressures, valve inspection is recommended every 4,000–6,000 operating hours. Valve seats and discs in HCl service are manufactured from Hastelloy or PTFE-composite to resist corrosion and maintain sealing. Replacement valve kits are supplied with each compressor and can be sourced as spare parts.
Are these suitable for fluoropolymer (PTFE / PVDF) manufacturing process gases?
Yes. Fluoropolymer manufacturing involves several process gas compression duties: TFE (tetrafluoroethylene) monomer compression, HF compression, VDF (vinylidene fluoride) compression, and tail-gas recycle. Specific models from the DW and 4MW series have been supplied to PTFE, PVDF, and ETFE production lines. Exact model selection depends on gas composition, pressure, and temperature at each process stage.
For hydrogen compression supporting fluorochemical and chlor-alkali plant hydrogen by-product recovery, see our Hydrogen & Hydrogen Energy Compressors.

Ready to Move Forward?

Share your fluorine or chlorine chemical process gas duty specification — gas name and molecular formula, moisture content, inlet and discharge conditions, and any known trace impurities. Our engineering team will select appropriate corrosion-resistant materials and return a detailed technical proposal.

Get a QuoteAll ProductsAbout Us

Factory tour

ep-oil-free-compressor-img
ep-oil-free-compressor-img2
ep-oil-free-compressor-img3
ep-oil-free-compressor-img4

Related Products